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196ZPA Medium Duty Zero Pressure Accumulation Conveyors


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MEDIUM DUTY ZERO PRESSURE ACCUMULATION CONVEYORS
(196ZPA)

1.9" x 16 Ga. Steel Roller
Not available for 24 hour shipments.

Roach model 196ZPA accumulates packages quietly, safely and with zero back pressure. Loads up to 125 lbs./ft. may be effectively handled with its unique design.

196ZPA Medium Duty Zero Pressure Accumulation Conveyors
Conveyor Shown with Optional Supports


196ZPA Medium Duty Zero Pressure Accumulation Conveyors Side View


196ZPA Medium Duty Zero Pressure Accumulation Conveyors End View


SPECIFICATIONS

TREAD ROLLERS: 1.9” dia. x 16 ga. steel, model 196S.

PRESSURE ROLLERS: 1.9” dia. x 16 ga. steel, model 196S; 8” BF with 6” wide belt.

BELTING: 6” wide black PVC-120 COS.

DRIVE PULLEY: 4” dia. with 1-3/16” dia. shaft or 8” dia. with 1-7/16” dia. shaft, both crowned and fully lagged.

END PULLEY: 4” dia., crowned, with 1-3/16” dia. shaft.

RETURN ROLLERS: 1.9” dia. x 16 ga. steel, model 196S, adjustable.

SQUARING RODS: Adjustable rods on underside of bed allow frame to be squared for improved belt tracking and are standard on all units over 30’.

BED: 7” x 1-1/2” x 12 ga. channel frame slotted for tread rollers to pop-out. When unit is installed at 7’-0” elevation or higher, rollers must be retained in conveyor frame. Specify desired elevation. Bed sections attached with couplings and floor supports.

BEARINGS: All pulley bearings are precision, heavy duty, lubricated, ball bearing units with cast iron housings.

ACCUMULATION: 2’-0” long zones pneumatically actuated. by sensor rollers. 1’-0” of live roller over end plates at each end of conveyor remains “live” during operation (# of zones x zone length + 2’ = overall conveyor length).

SPEED: 60 FPM, constant.

PNEUMATIC ACTUATION: Maximum air line pressure should not exceed 30 PSI.

FRL: Unit is provided with filter, regulator, lubricator with 1/4” ports.

MOTOR DRIVE: 1/3 HP, 230/460/3, 60 cycle, ODP right angle gear motor.

ROLLER CHAIN: Drive pulley is driven by No. 50 roller chain for 1-1/2 HP or less and No. 60 chain on larger drives. Chain take-up provided on motor base.

ELECTRICAL CONTROLS: Optional.


OPTIONAL EQUIPMENT

ZONE SINGULATION: Available as option to singulate loads for accumulation or for off-loading purposes. Specify how unit will be off-loaded. Additional controls will be required to unload unit.

ACCUMULATION: 30” and 60” zones available in 3” and 6” roller centers; 40” and 60” zones available in 4” roller centers.

ACCUMULATION CONTROLS: For actuation of zones using photo electric sensors, see pages 50-51 for model SZ196ZPA Smart ZONE®.

BELTING: 6” wide black PVC-150; 12” wide PVC-120.

END DRIVE: Mounted underneath conveyor. Minimum possible height is 20” TOR for underneath mounted end drive. Belt take-up required for end drive (if substituting end drive for center drive).

SIDE MOUNTED END DRIVE: Provides overall conveyor height of 10”.

AUXILIARY TAKE-UP: Provides 24” of belt take-up. Specify location. See Power Accessories.

FLOOR SUPPORTS: Supports, knee braces, casters and polytier supports available. See Conveyor Accessories.

CEILING HANGERS: 5/8” dia. threaded rod with hardware to attach rods to conveyor. Provides 6’ clearance between ceiling and TOR (furnished in place of floor supports). See Conveyor Accessories.

GUARD RAILS: 1-3/4” x 1” formed channel (model GC), adjusts horizontally to 8” wider than roller and vertically to 6” above roller; formed steel fixed (model FSG in 2”, 4” and 6” heights; fixed channel (model FC); 1-1/2” angle (model GA1-1/2). See Conveyor Accessories.

GALVANIZED ROLLERS: Both tread and pressure rollers available in galvanized steel, model 196G. Specify tread only or both tread and pressure rollers.

192S TREAD ROLLERS: 1.9” dia. x 12 ga. steel tread rollers, model 192S, available in model 192ZPA.

SPEED: Constant speed 15-120 FPM; DC variable speed; AC inverter variable speed. Other constant or variable speeds available. NOTE: CAPACITY CHANGES WITH SPEED.

MOTORS: Available through 3 HP in TEFC, explosion proof, dirty duty, brake motor, 115/230/1, 575/3, etc.

ELECTRICAL CONTROLS: Magnetic starter; One direction manual starter; Momentary start/stop push button station


HP@

60 FPM

“A” MAX

“B” MAX

4” DRV.

8” DRV.

4” DRV.

8” DRV.

1/3

16-5/8”

17-5/8”

58-5/32”

58-5/32”

1/2

16-5/8”

17-5/8”

58-5/32”

58-5/32”

3/4

17”

17-5/8”

58-25/32”

58-25/32”

1

17-1/4”

17-5/8”

59-17/32”

59-17/32”

1-1/2

18-1/8”

18-1/8”

61-21/32”

61-21/32”

2

19”

19”

62-21/32”

62-21/32”



CONVEYOR LENGTH

6’

10’

15’

20’

25’

30’

40’

50’

60’

70’

80’

90’

100’

BF

OAW

UNIT WEIGHTS (lbs.) with 3” Roller Centers (For other centers, deduct weights below)

15”

18”

6”

446

553

722

856

1025

1159

1462

1765

2068

22371

2674

2977

3280

19”

22”

6”

478

600

782

934

1123

1270

1600

1934

2274

2595

2925

3255

3590

21”

24”

6”

511

645

847

1015

1217

1385

1755

2125

2495

2865

3235

3605

3975

25”

28”

6”

557

709

939

1132

1358

1543

1963

2370

2780

3193

3608

4020

4458

27”

30”

6”

579

738

977

1176

1415

1614

2052

2490

2928

3366

3804

4242

4680

33”

36”

6”

650

828

1107

1296

1613

2232

2700

3168

3638

4104

4572

5040

5508

39”

42”

6’

717

928

1237

1501

1810

2692

2971

3538

4111

4684

5257

5830

6403



Deduct the following weights (lbs.) for other than 3" centers.

Tread

Roller

Centers

15” BF

19” BF

21” BF

25” BF

27” BF

33” BF

39” BF

Per 5’

Per 10’

Per 5’

Per 10’

Per 5’

Per 10’

Per 5’

Per 10’

Per 5’

Per 10’

Per 5’

Per 10’

Per 5’

Per 10’

4-1/2”

-23

-45

-28

-55

-30

-60

-35

-69

-37

-75

-45

-90

-53

-105

6”

-45

-90

-54

-108

-60

-120

-69

-138

-75

-150

-90

-180

-105

-210



WARNING_TRIANGLEONLY.TIF

Pop-out rollers should be retained in frame if unit is elevated to 7’-0” and above.

Just Conveyors
1513 Shirley Way
Bedford, TX 76022

Phone: (817) 494-3911
Fax: (480) 772-4979

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